Digital operator rounds for process plants
Operators log rounds on any phone, even with no signal. Abnormal readings alert supervisors the moment they're entered. Managers see every round live and pull audit reports in one click.
Why plants switch
On paper, a high discharge pressure sits on a clipboard until someone types it up. In PlantIQ, it is flagged on the spot and the supervisor knows within seconds.
| Tag | Reading | Value | Normal range | Logged | Evidence | Status |
|---|---|---|---|---|---|---|
| PP01-362-PT001 | Discharge pressure | 18.6 bar | 8.0 – 16.0 bar | 07:42 · A. Raza · offline | Photo, note, signature | Supervisor alerted |
What one reading carries in PlantIQ (example data).
How it works
Your team sets up the plant itself: no consultants needed.
Scan the QR tag on the instrument, read the gauge, enter the value. One field at a time with big buttons, easy with gloves on.
A value outside its range turns red, asks for a photo and a note, and alerts the supervisor by app, email, WhatsApp or SMS.
See every round as it happens, spot equipment drifting days before a trip, and export audit-ready PDF or Excel reports.
Built for the plant floor
Basements, compressor houses and tank farms often have no coverage. PlantIQ saves every reading, photo and signature on the phone and uploads it the moment the operator is back in range.
Round started in the basement pump room, no signal
Out-of-range pressure flagged on the phone, photo taken
Round signed and saved on the device
Back in coverage: synced, supervisor alerted, original times kept
Features
Operators jump straight to the right reading, so values never land against the wrong instrument.
Evidence on every abnormal reading and a signed-off round, GPS-tagged.
Rounds run without signal and sync automatically, nothing lost if the app closes.
Rounds generated every shift or after the previous one is complete, with overdue escalation.
Supervisors approve rounds, request re-checks or raise a work order from a reading.
Decide who fills, reviews, edits forms or only views, per site and area.
Completion, overdue rounds and open anomalies by shift, refreshed automatically.
Every tag builds a history, so slow drifts show up before they become breakdowns.
Daily shift logs, compliance summaries and anomaly registers as PDF or Excel.
Free 30-day pilot
No cost and no hardware. You see the difference against paper on your own plant.
Choose a unit and share your current logsheets with us.
We set up tags, forms and schedules and train operators in a single shift.
Review round completion, alerts caught and audit time against paper.
Questions
No. PlantIQ runs on ordinary Android phones and iPhones, and supervisors use any web browser. Rugged phones work too if your site requires them.
Operators keep working. Readings, photos and signatures are stored securely on the phone and sync automatically when the phone is back in coverage, keeping the time each reading was actually taken.
No. It covers the manual field rounds your DCS doesn't see. Data can be exported for your existing systems.
A pilot area is usually live within a week. Your team can import the plant hierarchy from Excel and build forms without coding.
Access is role-based and every action is recorded in an audit trail. On-premise installation is available for sites that need it.
Simple monthly plans based on users and sites, starting with a free 30-day pilot. Ask us for a quote for your plant.
Book a demo
A 20-minute demo, online or at your site. Send your details on WhatsApp or email us, and we'll set it up.
